INJECTION MOLDING
INJECTION MOLDING
Since its creation, AMT has become a leader in the injection molding industry by providing innovative and cost-effective solutions. Having more than 27 injection molding machines, ranging from 75 to 700 tons, and supplies a great variety of plastic solutions. We have a solid base of loyal customers that keeps growing.
98%
On-time Delivery
23
Molding Machines
98%
Part Acceptance
Comprehensive Injection Molding Capabilities
- Precision single-cavity, multi-cavity, and family molds tailored to your production needs
- Advanced insert molding and overmolding techniques for enhanced component integration
- Seamless transfer tooling programs to streamline your manufacturing process
- A wide range of press capacities from 60 to 720 tons, ensuring versatility and scalability for any project
Advanced Engineering Solutions
- Expert in-house die design and precision construction
- Specialized metal-to-plastic reverse engineering for optimized material conversion
- Thorough part review and analysis to ensure top-tier performance and functionality
Optimal Material Selection Solutions
- Comprehensive resin review and tailored selection to meet your specific project needs
- Strategic material partnerships ensuring the lowest costs without compromising quality
- Industry-leading plastics experts to guide you in choosing the best resin for maximum performance and efficiency
Injection Molding Capabilities
Single-Cavity, Multi-Cavity, and Family Mold Solutions:
Utilize single or multiple cavities within a mold to create one or more parts simultaneously. Family molds allow for the production of different parts within a shared mold base, optimizing efficiency and reducing costs.
Gas-Assist Injection Molding:
This technique involves injecting inert gas into the molten plastic, helping to push the material into the mold to create hollow parts. Ideal for producing complex, lightweight designs with intricate features.
Insert Molding:
This process integrates pre-placed inserts, often metal, into the plastic mold before injection. As the plastic cools, the insert becomes securely embedded, providing enhanced strength and functionality for the final product.
Overmolding:
This technique combines multiple materials in a single process, often using a soft material like TPE over a rigid plastic part. Overmolding adds flexibility, grip, or aesthetic appeal to the final product.
Engineering Services
Comprehensive Part Analysis:
Our team conducts in-depth part reviews, ensuring that mold designs, whether single-cavity, multi-cavity, or family molds, are optimized to deliver superior performance and meet all project requirements.
Reverse Engineering Expertise:
We specialize in evaluating and refining existing designs to ensure they fulfill your specifications while adhering to manufacturing standards. Our reverse engineering approach helps identify areas for improvement and cost savings.
Optimized Sub-Assemblies:
We focus on streamlining sub-assembly processes to enhance efficiency, reduce labor, and improve production flow. By simplifying the manufacturing process, we help boost competitiveness, lower costs, and deliver faster results for our clients.
Material Selection
In-Depth Resin Evaluation and Selection:
With advancements in polymer technology, there is a vast array of resins available. We focus on understanding your project’s requirements, suggesting alternative resins that are cost-effective and readily accessible to ensure optimal results.
Plastics Experts Recommending the Best Resin for Your Needs:
Our team thoroughly assesses factors such as mechanical strength, chemical resistance, environmental conditions, and material shrinkage. Based on this evaluation, we recommend the most suitable resin options to meet your specific project demands.
Strong Resin Supplier Partnerships:
With many years of experience, we’ve built long-standing partnerships with top resin suppliers nationwide. This allows us to access a wide range of certified commodities and specialty resins that meet stringent manufacturing standards, ensuring the best material selection for your project.
Materials
Materials We Work With
ABS
Acrylic
Acrylic
LDPE
A glass alternative, Polymethyl Methacrylate has high tensile and flexural strength, UV resistance, and transparency.
A glass alternative, Polymethyl Methacrylate has high tensile and flexural strength, UV resistance, and transparency.
Polyvinyl Chloride is one of the most versatile plastics. It comes in two types—rigid and flexible—and is dense with good tensile strength.
MDPE
PVC
PC
PP
With properties between HDPE and LDPE, MDPE has excellent shock and drop resistance properties. MDPE is less dense than HDPE but stronger than LDPE.
Compared to HDPE, the molecules of LDPE are more branched out, making the thermoplastic weaker but more flexible. LDPE can be translucent or opaque.
Polycarbonates are a group of polymers that contain carbonate groups within their chemical structures. Polycarbonates are used in a wide variety of applications typically where impact resistance and transparency are required.
Polypropylene is a widely used thermoplastic popular for its high melting point and low level of electrical conductivity. On top of this, Polypropylene does not break down easily but is resistant to cracking and stress.
PETG
HIPS
PU/TPU
TPU
Both transparent or colored, Polystyrene provides good elasticity and flexibility. It can be manufactured as a solid or foam.
TPE is a physical mix of polymers . It can be stretched to twice its original length and still return to its original shape. TPE is similar to TPR, but is more soft and flexible.
Polyurethane boasts excellent elasticity and clarity and also provides protection from grease, oil, or other damage.
